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超音速火焰喷涂WC-10Co4Cr涂层静态氧化行为研究

超音速火焰喷涂WC-10Co4Cr涂层静态氧化行为研究

ISSN:1674-7127
2024年第16卷第3期
材料与涂层性能
张昂1,2,高燊1,2,王长亮1,2,郭孟秋1,2 ZHANG Ang1,2,GAO Shen1,2,WANG Changliang1,2,GUO Mengqiu1,2
1.中国航发北京航空材料研究院表面工程所;2.航空材料先进腐蚀与防护重点实验室 1.Surface Engineering Division, AECC Beijing Institute of Aeronautical Materials;2.Key Laboratory of Advanced Corrosion and Protection for Aviation Materials

WC-10Co4Cr涂层具有高结合强度、高耐磨性、优良的耐蚀性和无氢脆等优点,在航空、航天、核电等领域零部件作为耐磨防护功能材料得到广泛的应用,但针对WC-10Co4Cr涂层在长时间高温环境中下的性能演变研究较少。采用超音速火焰喷涂制备了WC-10Co4r涂层,将其置于540 ℃的温度下进行恒温氧化不同时间,研究氧化时间对其结构和性能的影响。采用X射线衍射、扫描电镜和显微硬度计等表征了喷涂态及不同氧化时间后的涂层物相、微观结构和硬度的演变,对物相和性能演变进行了讨论。研究结果表明,超音速火焰喷涂工艺制备的WC-10Co4Cr涂层致密、孔隙率低,喷涂过程中,WC存在少量的脱碳反应;540 ℃下WC10Co4Cr涂层平均氧化速率为0.043 7 g/(m2·h),涂层经过氧化后,在涂层表面生成了CoWO4、WO3、Cr2O3等氧化产物。这些氧化物能在一定程度上阻止氧气的进一步扩散,减缓氧化速率。随着氧化时间的延长,涂层内部Cr、Co等不断被氧化,涂层孔隙率增大,涂层硬度随氧化时间的增加先增加后降低。

WC-10Co4Cr is widely used as wear-resistant protection materials in aerospace, nuclear power, and other fields due to its high bond strength, excellent wear resistance, good corrosion resistance and no hydrogen embrittlement. However, there is relatively little research on the performance evolution of WC-10Co4Cr coating in high-temperature long-term environments. In this study, WC-10CoCr coating was prepared by High Velocity Oxy-fuel(HVOF) spraying. It was subjected to constant temperature heat treatment at 540 ℃ for different time to study the influence of oxidation behavior on its structures and properties. The phase composition, microstructure and microhardness evolution of the coating at different oxidation time were characterized using X-ray diffraction, scanning electron microscopy and microhardness tester. The results indicate that WC-10Co4Cr coating prepared by HVOF is dense and low porosity. During the spraying process, there is a small amount of decarburization reaction in WC. The average oxidation rate of WC-10Co4Cr coating at 540 ℃ is 0.043 7 g/(m2·h). After oxidation, oxidation products such as CoWO4, WO3 and Cr2O3 are generated on the surface of the coating. These oxides can prevent further diffusion of oxygen to a certain extent and slow down the oxidation rate. With the extension of oxidation time, Cr and Co and other elements inside the coating are oxidized continuously, the porosity of the coating increases, while the hardness of the coating increases first and then decreases with the increase of oxidation time.

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ISSN:1674-7127
2024年第16卷第3期
材料与涂层性能

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