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鞍千磁铁矿石选矿短流程优化试验

鞍千磁铁矿石选矿短流程优化试验

ISSN:1001-1250
2020年第48卷第11期
矿物工程
徐冬林,王长艳,侯鹏程,盖壮,韦文杰,张玲 XU Donglin,WANG Changyan,HOU Pengcheng,GAI Zhuang,WEI Wenjie,ZHANG Ling
1. 鞍钢集团鞍千矿业责任有限公司,辽宁 鞍山 114043;2. 东北大学资源与土木工程学院,辽宁 沈阳 110819;3. 难采选铁矿资源高效开发利用技术国家地方联合工程研究中心,辽宁 沈阳 110819 1. Anqian Mining Co.,Ltd., Anshan Iron and Steel Group, Anshan 114043, China; 2. School of Resources and Civil Engineering, Northeastern University, Shenyang 110819, China; 3. National-Local Joint Engineering Research Center of Refractory Iron Ore Resources Efficient Utilization Technology, Shenyang 110819, China

鞍千磁铁矿石铁品位为29.25%,铁主要以磁铁矿的形式存在,磁铁矿中铁的分布率为79.02%,主要脉石矿物为石英。为高效开发利用该低品位铁矿石,强化磁选分选效率,进行短流程工艺优化试验。采用了化学多元素分析、铁物相检测和XRD分析等手段对矿石性质进行分析,并在此基础上进行了新型流程设计,针对-1 mm、-2 mm、-3 mm、-4 mm 4种粒级高压辊磨破碎产物进行了一段弱磁预选试验、弱磁预选精矿再磨再选试验和弱磁预选尾矿强磁再选探索试验。结果表明:①物料破碎粒度越细,弱磁预选精矿品位和回收率越高,由于高压辊磨设备处理细粒级物料效果较差,确定-3 mm为最佳破碎粒度,此时精矿铁品位为38.03%、铁回收率为88.12%;②预选精矿再磨试验中,增加再磨细度,弱磁精选精矿的铁品位不断上升,铁作业回收率则不断下降,最佳磨矿细度为-0.038 mm占94.30%,此时铁的总回收率为81.99%;③强磁探索试验中,随着磁场强度的增加,4个粒级的强磁精矿铁品位逐渐下降,铁作业回收率逐渐提高后趋于平稳,尾矿抛尾产率逐渐减少;④选取-3 mm弱磁尾矿,在背景磁感应强度为1.0 T、给矿速度1.3 kg/min、给矿水流量6.5 L/min、转环转速2.0 r/min、脉动200次/min的条件下,最终可获得铁品位为16.54%、铁作业回收率为80.93%的强磁精矿,其回收价值不高,故舍弃强磁流程。最终确定了"高压辊碎磨—弱磁预选—细磨—弱磁精选"工艺流程替代原有的"阶段磨矿、粗细分选、重选—强磁选—阴离子反浮选"复杂长流程。试验完成了对鞍千矿业公司原有流程的优化,对鞍千矿业及鞍山地区磁铁矿选矿工艺指标改善具有参考意义。

A silver-bearing copper ore in Yunnan is with copper grade of 0.78%, silver grade of 70.27 g/t and sulfur grade of 19.83%. Flotation tests were carried out based on the process mineralogy research in order to develop and utilize the resources efficiently. The results showed that: ①Copper in the ore mainly exists in the form of chalcopyrite, and the disseminated grain size varies greatly with medium and coarse grains as the main grain size, ranging from 0.01 mm to 1 mm. More than 80% of the ores particles distribute in the grain size ranging from 0.019 mm to 0.45 mm. Tetrahedrite shows fine-disseminated, with more than 85% of which distribute in the -0.037 mm grain size. Silver mainly occurs in tetrahedrite and sulfur mainly exists in the form of pyrite. ②When the grinding fineness of the ore is -0.074 mm accounting for 80.3%, copper and sulfur mixed concentrate was obtained by the two roughing-one scavenging process. When the grinding fineness of the copper and sulfur mixed concentrate is -0.037 mm accounting for 73.8%, copper and sulfur were separated by the one roughing-two cleaning-one scavenging process. Copper concentrate with copper grade of 22.37%, copper recovery rate of 90.28%, silver content of 1 221.51 g/t and silver recovery rate of 54.72% was obtained. Sulfur concentrate with sulfur grade of 41.86%, sulfur recovery rate of 90.12%, silver content of 55.75 g/t and silver recovery rate of 33.87% was obtained. The separation and enrichment of copper, sulfur and silver were well realized.

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ISSN:1001-1250
2020年第48卷第11期
矿物工程

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