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氮化硅陶瓷球面ELID磨削过程控制实验研究

氮化硅陶瓷球面ELID磨削过程控制实验研究

ISSN:1000-5900
2012年第34卷第2期
机械工程与电子工程
龙飘[1]    邓朝晖[2]    万林林[3]    李声超[1] LONG Piao[1] , DENG Zhao-hui[2] , WAN Lin-lin[3] , LI Sheng-chao[1]
  1. 湖南大学机械与运载工程学院,湖南长沙,410082
  2. 湖南大学机械与运载工程学院,湖南长沙410082;湖南科技大学机电工程学院,湖南湘潭411201
  3. 湖南科技大学机电工程学院,湖南湘潭,411201
LONG Piao1,DENG Zhao-hui1,2,WAN Lin-lin2,LI Sheng-chao1 (1.College of Mechanical and Vehicle Engineering,Hunan University,Changsha 410082; 2.College of Electromechanical Engineering,Hunan University of Science Technology,Xiangtan 411201 China)

利用ELID技术原理,采用砂轮法向跟踪法在数控坐标磨床上实现了氮化硅陶瓷球面的ELID磨削加工.通过实验研究ELID磨削过程中电解磨削动态平衡策略、电解主动控制策略、电解磨削交叉策略、磨削主动控制策略和径向进给主动控制策略五种过程控制策略,并对表面粗糙度和表面形貌进行了对比.总结出ELID磨削过程最优组合策略:粗磨阶段采用电解主动控制策略,以去除加工材料为主;精磨阶段采用磨削主动控制策略,以去除划痕及减少表面/亚表面损伤为主;光磨阶段采用径向进给主动控制策略,以磨粒的滚动和氧化膜的滑动抛光作用为主.

This paper aims to study ELID grinding for silicon nitride ceramics spherical surface parts by wheel normal tracking method in CNC jig grinders.Through ELID grinding process experiments with the following five process control strategies including electrolysis grinding dynamic balance,electrolysis active control,electrolysis grinding cross,grinding active control and radial feed active control.Morever,the surface roughness and surface morphology are compared.It was concluded the optimal combination strategy of ELID grinding process,which is using electrolysis active control strategy in the rough grinding phase of the ELID grinding mianly to remove processing materials,the fine grinding phase applying active control strategy is to remove scratches and reduce surface and surface damage for the priority,the buffing phase with radial feed active control strategies is mainly for polishing.

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ISSN:1000-5900
2012年第34卷第2期
机械工程与电子工程

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