为考察轮辋与轮辐间焊缝对钢制车轮强度的影响,建立包括该焊缝在内的钢制车轮的有限元模型,分析在弯曲载荷作用下,钢制车轮轮辋与轮辐间的焊脚高度、焊缝截面形状以及焊缝布置位置对车轮应力的影响.仿真结果表明:对于该钢制车轮,轮辋与轮辐间焊脚高度可以由目前的3.5mm减至2.5mm,这为焊接工艺参数的调整提供一定参考;焊缝截面边界为直边时焊缝处应力较小;当每段焊缝的一半对着通风孔时焊接区域应力较小.该仿真分析可用于钢制车轮轮辋与轮辐间焊缝结构的优化,并为钢制车轮在弯曲载荷作用下的疲劳寿命估算提供更准确的应力计算结果.
To investigate the effect of weld seam parameters between rim and spokes on the strength of a steel wheel, the finite element model including the seam is built for the steel wheel, and the effect of the parameters such as the fillet height between rim and spokes, the cross section shape of the seam and the weld seam position on the steel wheel stress is analyzed under bending load. The simulation results show that, as to this steel wheel, the fillet height between rim and spokes can be changed from the current 3.5 mm to 2.5 mm, which can provide some reference for the welding process parameter adjustment; the stress of weld seam is smaller when the boundary of weld seam cross section is straight; the stress of the welding area is smaller when the half of each weld seam faces towards the vent. The simulation and analysis can be used for the optimization on the weld seam structure between rim and spokes, and provide more accurate stress calculation results for the fatigue life estimation of steel wheel under bending load.